MANUFACTURING FOR INDUSTRY
Welding machine electrodes
Electrode caps, spot, projection and wheel electrodes.
View detailsSpare parts for welding machines
Resistance welding components.
Materials and machining.
Electrodes, electrode holders, welding arms and current-carrying components made from copper and its alloys. Copper semi-finished products, steel and aluminium components, and reconditioning of resistance welding equipment.
Copper products in the resistance welding industry
Since 1990, we have supplied all types of copper products to companies in the metalworking industry, manufacturers of household appliances and central heating radiators, and businesses across the automotive sector. Copper products include various parts for welding machines and welding fixtures, as well as other components used mainly in resistance welding processes.
Our range includes straight and bent welding gun arms with various water supply arrangements. These arms can be reinforced by welding in suitable stiffeners and insulated with specialist insulating materials. Another important component is the electrode holder, made from high-quality materials in straight and bent versions using metal forming techniques.
RESISTANCE SEAM WELDING
Wheel electrodes
For resistance seam welding. Diameters up to Ø450 mm, copper alloys and different cooling arrangements.
View details
MANUFACTURING FOR INDUSTRY
Special tungsten electrodes
Geometry tailored to your application.
View details
Illustrative imageMANUFACTURING FOR INDUSTRY
Electrode holders
Straight, bent and special electrode holders.
View details
MANUFACTURING FOR INDUSTRY
Welding arms
Straight, bent, special and insulated welding arms.
View details
SEMI-FINISHED PRODUCT SALES
Semi-finished products
Ready-made copper bars and flat bars for sale.
View details
MANUFACTURING FOR INDUSTRY
Shunts and current leads
Current-carrying components for resistance welding machines.
View details
MANUFACTURING FOR INDUSTRY
Resistance welding fixtures
Fixtures tailored to the resistance welding process.
View detailsNo matching categories. Change your search term or select “All products”.
ELECTRODES / SERIES PRODUCTION
Many parts.
The same care in manufacture.
Copper electrodes and components for industrial applications. Standard shapes and designs tailored to resistance welding requirements.
Explore electrodesMaterials for welding machine electrodes
The right material for welding machine electrodes forms the basis of a durable and efficient welding process. Precipitation-hardened copper alloys, as well as materials containing tungsten or molybdenum, provide excellent electrical conductivity and wear resistance. Material selection is particularly important in series production, where electrodes operate continuously.
METALCON uses only proven copper products that meet European quality standards and ensure consistent technical parameters. This allows the material for welding machine electrodes to be precisely matched to the materials being joined, the sheet thickness and the expected tool life. The right alloy structure contributes to process stability and reduces the risk of weld defects.
Using high-quality copper products and raw materials enables the production of components resistant to overheating and deformation, which is particularly important on heavily used production lines. The right material also affects the quality of the electrode working surface and its ability to retain its parameters over a long service life.
Spare parts for welding machines
High-quality spare parts for welding machines are essential to keep machines running, enabling faults to be rectified quickly and production downtime to be minimised. METALCON provides comprehensive support in the design and manufacture of replacement components based on technical documentation or supplied samples.
Precisely manufactured spare parts for welding machines include electrode holders, arms, current bridges and special components tailored to specific machine models. Their quality directly affects operational safety and the stability of welding parameters. Experience and modern production facilities make it possible to reproduce even non-standard parts used in older or specialised machines.
Our range also includes structural components and technical parts used in the power and metalworking industries. All solutions are based on proven machining technologies and materials that ensure a long service life and reliability in everyday operation.
WORKING WITH MANUFACTURING PLANTS
Information for purchasing, engineering and maintenance.
Purchasing and planning
Provide the quantity, required date and part reference. Full company details are available under Contact, with brochures under Downloads.
Company details and contact ↗Engineering and quality
Specify the material grade, current drawing revision and critical dimensions. We will agree the inspection scope and required documentation before manufacture.
Quality and ISO documents ↗Maintenance
For an urgent requirement, send photographs, available dimensions and the required date. We will assess whether the component can be manufactured or refurbished.
Send an urgent enquiry ↗FROM TECHNICAL DOCUMENTATION TO FINISHED COMPONENT
Let’s discuss your part.
A drawing, sample or description of the application is a good starting point for working together.