A disc electrode for your welding machine
Working profile, mounting and cooling to drawing. Copper alloy disc electrodes up to Ø450 mm.
See how disc electrodes are made ↗
ELECTRODES · RESISTANCE WELDING MACHINE ACCESSORIES · CNC MACHINING
Precision.
Crafted
in copper.
We manufacture electrodes, resistance welding machine accessories and parts to technical documentation. We turn and mill copper, its alloys, steel and aluminium.
Need another batch? Send a repeat enquiryMETALCON PLGLIWICE / SINCE 1990COPPER · STEEL · ALUMINIUM
1990Established
METALCON
METALCON
Cu / Fe / AlCopper and its alloys,
steel and aluminium
steel and aluminium
CNCTurning, milling
and conventional machining
ISO 9001 Quality controland conventional machining
PN-EN ISO 9001:2015
YOUR COMPONENT / WHERE WE START
Where do we start?
In-house machinery, production experience since 1990 and inspection of finished parts. Start with what you have: a drawing, an existing component or a previous order.
I have a drawing
Send the documentation, quantity and required date.
Request a production quote ↗I have a part or photographs
Show us the component and describe its application. We will clarify what is needed for an assessment.
Ask us to assess your part ↗I need another batch
Give the part reference or previous quotation number and the quantity required.
Enquire about a repeat order ↗01 / PRODUCTS AND MATERIALS
Electrodes and accessories.
Custom-made parts.
Resistance welding components and industrial parts in copper, steel and aluminium. Copper bars and flat bars for further machining. A range covering both materials and manufacture.
View the full range01 / Cu
COPPER AND ITS ALLOYS
Custom-made copper parts
Special electrodes, modules and parts manufactured to technical documentation.
02 / Fe
STEEL / CNC MACHINING
Steel parts
Pins, shafts, bushes and milled parts made to drawing.
03 / W
TUNGSTEN / SPECIAL ELECTRODES
Special tungsten electrodes
Electrodes with copper bodies and tungsten working elements.
Need resistance welding machine accessories or aluminium components?Find your component ↗
02 / MANUFACTURING PROCESSES
Turning and milling.
Geometry defined by documentation.
Rotational parts, working surfaces, holes, grooves and recesses. Machining of copper and its alloys, steel and aluminium — individual parts and agreed production runs.
EXAMPLES OF WHAT WE MAKE
What can we make for your production?
A custom copper component
Threads, bores, mating surfaces and milled features. We agree the scope of manufacture from a drawing or sample.
Explore custom components ↗
Assess a worn holder before replacing it
Damage assessment, an agreed repair and testing. We confirm whether refurbishment is possible after examining the holder or arm.
See the refurbishment scope ↗04 / FROM ENQUIRY TO MANUFACTURE
Drawing. Process.
Finished component.
Send technical documentation or supply an existing part. We use this to define the material, machining operations and scope of manufacture.
Send technical documentation ↗- 01 / REVIEW
Technical documentation
We review the geometry, material and part requirements.
- 02 / AGREEMENT
Scope and quotation
We agree the manufacturing method, quantity and order terms.
- 03 / MANUFACTURE
Manufacture
We manufacture the component in accordance with the agreed technical documentation.
- 04 / INSPECTION
Inspection
We inspect the finished parts before handover.
RECONDITIONING / ELECTRODE HOLDERS AND WELDING ARMS
Restoring performance.
Reducing costs.
We recondition damaged electrode holders and welding arms, carrying out repairs and tests to confirm their operation. We restore the functionality of existing components, helping reduce the cost of buying new parts.
We agree the scope of work after assessing the part. Repairs may include brazing and leak testing. After testing, we dispatch the component to the customer.
ABOUT US / METALCON SINCE 1990
From process planning
to a finished
component.
Behind every finished component are people, material knowledge and manufacturing experience. Discover the company that brings these capabilities together.
Discover METALCON
METALCON PLGliwice · experience since 1990
05 / PEOPLE AND EXPERIENCE
We know copper
from the production floor.
From the outset, the company has focused on manufacturing products from copper and precipitation-hardened copper alloys used in many industries, particularly in resistance welding processes.
As a manufacturer of electrodes, electrode holders and welding machine arms, we have supplied companies in the automotive, metalworking and power industries for many years.
We use materials from proven European suppliers of copper alloys in our production. We are the exclusive distributor in Poland of electrode caps from LUVATA SPECIAL PRODUCTS, a Group Company of MITSUBISHI MATERIALS.
We offer high-quality products for resistance welding processes, including:
- Electrode caps.
- Semi-finished products made from copper and copper alloys.
- Electrodes for spot and projection welding.
- Wheel electrodes for seam welding.
- Special electrodes with tungsten, molybdenum or Elkonite.
- Electrode holders and welding machine arms.
- Current bridges and conductors.
- Components for machines, equipment and power industry apparatus.
- Insulating components, locating pins and non-standard parts used in welding processes.
- Welding fixtures.
We manufacture components based on supplied documentation or samples. We prepare technical documentation for components provided to us.
06 / MATERIALS EXPERTISE
The copper grade
matters.
Compare the hardness, electrical conductivity and softening temperature of copper and its alloys. Download METALCON brochures and documents.
CONTACT / GLIWICE
Let's start with
what you already have.
A drawing, a worn component or a previous quotation number. Tell us the quantity and required date. We will agree the material and inspection requirements before manufacture.
Open in emailSend an email without completing the form.metalcon@metalcon.plMETALCON PL sp. z o.o.
ul. Jana Śliwki 86
44-100 Gliwice, Poland
IZO–ERG site. Access through the main gate from Kasztanowa street.
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